Tag Archives: workmate mod

Downsizing the workbench

My workshop is in a single car garage that actually shares it space with a large car so everything has to be against the walls and out of the way each night.

I’ve got room for a proper workbench and have had one for years but the problem is the light and power are all over on the opposite end of the space so I always end up working over there on my portable bench instead.

This means the main bench ends up as a collection place for everything I can’t be bothered to put away properly and is generally a mess. It’s also been getting progressively worse to use when I do happen to work on it thanks to the construction timber I used warping and my rough joinery skills when I first built it.

I’m trying to optimise the space I’m using for my workshop to make it easier to get the car in and out and also to make setup and pull down time when I work quicker so decided to pull the old bench apart and upgrade the folding bench instead.

Over the years this bench has had a few upgrades and downgrades as needed, most recently it’s had a piece of plywood clamped onto it to serve as a false benchtop.

I had some spare MDF from another project so decided to give it a proper top. First I glued two sheets together and cut them to size then screwed a battern underneath to fit in the gap between the vice jaws

CameraZOOM-20151004153004644

I added a piece underneath so when the vice jaws are closed it locks in place and can’t lift

CameraZOOM-20151004153716107

I couldn’t mount my large vice as it would be too heavy on one side but I had this little vice that just screws on sitting around from when it used to be the end vice on my bench so added it to the new top.

CameraZOOM-20151004155017203

I turned the top over and tested it out. The whole thing rocked forward when I used it because one of the vice jaws isn’t fixed. I decided to screw the whole thing in place permanently instead so turned it over and did that.

CameraZOOM-20151004163538698

This was the end result. It still folds up but the top added enough weight that it’s probably as sturdy as my full sized bench was. I can also use it for my z-vice too which I couldn’t do with the other bench which should come in handy for some carving work I want to do.

CameraZOOM-20151004164813075